From October 15 to 19, the highly anticipated German plastics industry exhibition, Fakuma 2024, is being held at the Friedrichshafen Exhibition Center in Germany, attracting numerous internationally renowned companies. 千赢国际官网首页入口网址是多少 is making a strong appearance at booth A1-1103, showcasing its fifth-generation technology with a variety of intelligent, efficient, and flexible solutions, becoming a focal point of attention at the event.

At the exhibition, the 千赢国际官网首页入口网址是多少 booth is bustling with visitors. Three injection molding solutions, representing the fifth generation of technology, are the stars of the show. With energy savings of 20-40% and equipped with a range of smart features, these solutions are not only attracting a large audience of professionals but also sparking in-depth discussions among industry experts. Every visitor can experience 千赢国际官网首页入口网址是多少 ’s deep expertise and forward-looking vision in the plastics industry.

Electrical Solution for the Medical Industry: Clean & Precise

At this event, 千赢国际官网首页入口网址是多少 carefully selected several flagship models for display. Among them, the Zhafir ZE1200V-430 stands out with its clean and precise characteristics, offering an ideal solution for the medical industry. The model features a 40mm screw and demonstrates the production process of eight medical syringe barrels, with an injection weight of 10.95g, using PP material and a cycle time of 12.5 seconds. Its built-in servo-hydraulic system, innovative in-mold pressure-holding technology, and advanced T-mold structure ensure both molding quality and production efficiency. This solution not only meets the medical industry’s strict requirements for cleanliness and precision but also excels in energy savings and material efficiency, earning high praise from the audience and reflecting Zhafir’s emphasis on energy conservation and environmental protection.

Electrical Solution for Consumer Goods: Flexible & Precise

Another highlight is the Zhafir ZE1500V-640, which showcases the production of wire clips, providing a flexible and precise solution for the consumer goods industry. This model features a 45mm screw, 16-cavity design, and an injection weight of 10.95g, using PA6 GF30% material, with a cycle time of 13.14 seconds.

The machine is equipped with a real-time monitor, providing a visual display of the injection molding process, enhancing process stability and efficiency in wire clip production. It easily handles complex processes and application scenarios, catering to a variety of personalized needs, demonstrating Zhafir’s deep understanding of the consumer goods industry’s demands and its relentless pursuit of product adaptability and flexibility.

Servo-hydraulic Solution for Consumer Goods: Energy-Efficient & Green

In addition, Haitian’s MA2000V/750 energy-efficient solution for the consumer goods industry provides stable process support for frisbee production. This model features a 50mm screw, an injection weight of 125.1g, and a cycle time of 44.75 seconds, using 100% recycled PP material, vividly demonstrating the concept of a circular economy in plastics. This display showcases Haitian’s technological innovations in its sustainability strategy, with its efficient, energy-saving, and eco-friendly features receiving widespread recognition and admiration from the audience.

At Fakuma 2024, visitors to 千赢国际官网首页入口网址是多少 ’s booth are not only experiencing the pulse of the plastics industry but also glimpsing a smarter, more efficient, and sustainable future. The exhibition is still in full swing, and we look forward to meeting you at booth A1-1103!

This exhibition is not just a showcase of technology but a declaration of the future. Looking ahead, 千赢国际官网首页入口网址是多少 will continue to uphold “Technology to the Point”, deepen its presence in Germany and the European market as a whole, and closely engage with local customers. Through fast-responsive services, Haitian will precisely capture and meet the personalized needs of customers in different markets, providing localized support and working together with customers to move toward a sustainable future.

From September 27 to 28, Haitian Thailand held a two-day open day in Bangkok, attracting many local clients and Chinese enterprises. This open day showcased 千赢国际官网首页入口网址是多少 ’s innovative technologies and significant achievements in its globalization strategy, fully demonstrating Haitian’s deep foundation in the Thai market.

At the start of the event, Mr. Shi Zheng, General Manager of Haitian Thailand, delivered a welcoming speech to the guests. He shared 千赢国际官网首页入口网址是多少 ’s globalization strategy and emphasized the importance of Thailand as a regional application center in enhancing local operations and customer service.

The event featured several molding solutions specifically developed for the Thai market, including Haitian injection molding machines from the MAV, MA/GⅡ, MA/F, MA/WM, JU/SE, HA/PET series, as well as Niigata injection molding machines. These machines cover a wide range of applications, from consumer products to automotive manufacturing. Haitian’s latest fifth-generation technology, praised for its intelligence, energy efficiency, and high performance, received widespread acclaim from the attendees. Other Haitian Machinery solutions, such as CNC machining centers from Haitian Precision and thixomolding machines from Haitian Die Casting, were also showcased during the open day.

Through live demonstrations, technical explanations, and interactive sessions, customers were able to gain a more direct understanding of the performance features of the products. This not only enhanced their recognition of Haitian but also strengthened customer loyalty.

As a global leader in machinery manufacturing, 千赢国际官网首页入口网址是多少 has been deeply engaged in the Thai market for over 20 years. In 2016, it established a wholly owned subsidiary in Thailand, continuously driving the upgrade and development of the local manufacturing industry. With the continuous growth of the global economy and increasingly close trade relations, Southeast Asia, with its unique geographical advantages, abundant labor resources, and cost-effectiveness, is gradually becoming an important hub for global manufacturing. Thailand, as a key economy in Southeast Asia, offers an ideal environment for Haitian’s investment and factory establishment.

The successful hosting of this open day not only showcased 千赢国际官网首页入口网址是多少 ’s strong presence and brand influence in the Thai market but also deepened exchanges and cooperation between Haitian and local clients. Furthermore, it provided solid support for the development of Chinese enterprises in Thailand and the broader Southeast Asian region. In the future, Haitian will continue to deepen its globalization strategy by leveraging technological innovation and localized operations to provide better products and services to customers worldwide.

On August 15th, Haitian Mexico held a grand Open Day in Guadalajara, Mexico. This event not only allowed local customers to learn about 千赢国际官网首页入口网址是多少 ’s latest technological innovations but also served as a comprehensive display of the company’s commitment to deeply rooting into the local market and strengthening localized delivery and service capabilities.

1. Localized Operations Stressed to Build Global Competitiveness

The event kicked off with traditional Mexican music, creating a lively and culturally rich atmosphere. At the event, Mr. Xu Biyun, General Manager of Haitian Mexico, delivered a speech, detailing Haitian Machinery’s global strategy and emphasizing the crucial role of Haitian Mexico as a regional center in enhancing localized operations and customer service.

Mr. Xu emphasized that 千赢国际官网首页入口网址是多少 is a global leader in injection molding machine manufacturing, constantly driving product innovation and iteration based on market demands. Leveraging Haitian group’s layout in multiple fields from CNC machines, to die casting, laser machinery, drive technology, and smart manufacturing, Haitian is able to provide one-stop solutions in the machinery and equipment sector.

In recent years, the company has continuously deepened its overseas development strategy, actively establishing regional management centers, manufacturing centers, as well as application and service experience centers in key global markets. This is to fully meet the region-specific needs of local markets, earning the trust of many overseas benchmark customers and go-global Chinese enterprises through a well-established localized supply chain and efficient, convenient local services and support.

Haitian Mexico is a crucial part of Haitian’s global strategy. Serving as a regional management and manufacturing center for the Americas, Haitian Mexico has gradually expanded its market influence and localized delivery capabilities since its operation in 2022. It not only serves the Mexican market but also gradually extends its coverage to the entire Americas. Through this hub, Haitian can respond more quickly to the needs of customers in the Americas, providing one-stop solutions, thereby further enhancing customer satisfaction.

2. A Technical Feast: from Solution Demonstrated to Client Interaction

During the Open Day, Haitian Mexico showcased several injection molding solutions designed for the Americas market, including the Haitian MA2000V/750, Haitian JU5500V/3450, Zhafir ZE1500V-300, and Zhafir VE1900Ⅲ-640h, covering various application fields such as automotive, home appliances, and consumer electronics. These solutions fully demonstrated Haitian’s continuous iteration and optimization in injection molding technology around areas of interest to customers, such as energy efficiency, intelligence, and sustainability, drawing the attention of many industry experts and customers. Additionally, products from other Haitian Group divisions, such as CNC machines, die-casting machines, and smart manufacturing one-stop solutions, were also showcased.

At the event, Haitian Mexico’s technical experts provided detailed demonstrations of the equipment’s innovative features and user-friendly operations, engaging in in-depth technical exchanges with customers. This allowed customers to gain a more comprehensive understanding of Haitian’s products and services, not only deepening their understanding of Haitian’s advanced injection molding technology but also fully appreciating Haitian’s strategic vision and professional capabilities in perfecting the industry chain.

3. Looking Ahead: Strategic Vision and Forward-looking Planning

In the future, Haitian Mexico will continue to refine its strategic layout as a regional center, continuously deepening its delivery and service capabilities in the local market. It is committed to focusing on the personalized needs of local customers, providing more efficient and energy-saving solutions, and helping customers stand out in a highly competitive market. Together with customers and partners, Haitian Mexico aims to establish long-term, stable cooperative relationships, jointly promoting the development of related industries in Mexico and surrounding regions to shape a better future.

Founded in Shenzhen in 2005, Zhejiang Bicom Optics Co., Ltd. specializes in the precise manufacturing of optical components, focusing on high-quality optical products for the LED lighting, automotive lighting, and security industries. With a robust array of over 130 injection molding machines, BICOM’s annual output value has exceeded 300 million RMB. This success has earned them widespread recognition and cooperation from numerous internationally renowned automotive lighting manufacturers, including Marelli, Hella, and Valeo, continuously showcasing strong growth momentum and market competitiveness.

Recently, we had the privilege to visit BICOM and embark on a journey exploring optics with General Manager Zhou Yun.

1. Optical journey: Customized Solutions Lead Transformation

Since its inception in 2005, BICOM has focused on the design and manufacture of optical components, particularly in the fields of LED and automotive lighting. The manufacturing of optical components demands extremely high precision and stability from the equipment. Facing the market’s stringent requirements for high precision, high transparency, and weather resistance of optical products, BICOM began seeking more specialized solutions.

In 2015, leveraging its extensive technical expertise and profound understanding of optical products, Zhafir custom-designed a series of optical-specific machines for BICOM. These machines not only ensured the optical performance and quality of products like optical lenses but also demonstrated exceptional scalability and stability.

As a result, BICOM began extensively adopting Zhafir’s all-electric optical-specific machines to replace the previous general-purpose injection molding machines. Currently, Zhafir’s all-electric optical-specific machines account for more than half of the factory’s equipment, significantly enhancing production efficiency and product quality, thereby boosting market competitiveness.

2. Specialized Customization: Upgrades in Optical Manufacturing

With the rise of the new energy vehicle industry, the design of automotive light guides has become increasingly complex, demanding higher flexibility and adaptability from injection molding machines. Zhafir’s custom-designed optical-specific machines for BICOM have adeptly met the production needs of irregular molds and transparent optical products. Their specialized design and configuration have brought a qualitative leap to manufacturing.

The specialized machines offer not only ultra-large mold capacity but also flexible injection units that can select different screw capacities based on the actual weight of the products, achieving optimal process control. This is particularly important in the light guide industry.

Zhafir’s all-electric optical-specific machines have also undergone customized improvements to core components based on BICOM’s actual usage. For screws, an optical-grade screw was developed to effectively prevent quality issues such as product yellowing and black spots, meeting the high standards of transparency and quality required for optical products. For motors, a high-load design was adopted to address the overheating problem of traditional motors during long-term operation, ensuring the continuity and stability of the injection process. Additionally, this motor design provides strong support for producing thick-walled optical products.

Over the years, Zhafir’s customized services andtechnological innovations have perfectly aligned withBlCOM’s needs. Each upgrade reflects an unwaveringpursuit of optical performance, providing a solidfoundation for BlCOM’s technological leadership andmarket competitiveness in the optical componentmanufacturing field.

At the intersection of light and technology, the storyof Zhafir and BlcOM continues. In the future, we wilcontinue to work hand in hand, tirelessly striving fo)technologicalinnovation,advancing the manufacturing technology of optical components, and continuously exploring newapplications ofinjection moldingtechnology in optics. This collaboration aims to pro.vide new ideas and solutions for the development ofighting systems in new energy vehicles.

Changzhou Nanyuan Plastic Co., Ltd., founded in 1991, covers an area of 48,000 square meters. It is a private enterprise specializing in the production and sales of plastic cap products, as well as the design and manufacture of plastic cap molds and blow mold barrels. Nanyuan serves multiple sectors including petrochemicals, food and beverages, and medical industries.

With its keen market insight and continuous innovation, Nanyuan Plastics has successfully set a benchmark in the plastic cap industry. Recently, we had the privilege to visit this industry-leading company to discuss the development trends of the plastic cap industry and engage in an in-depth exchange on cutting-edge injection molding technologies.

1. From Hydraulic to Electric

At this point, Nanyuan discovered Zhafir electric injection molding machines from 千赢国际官网首页入口网址是多少 . Nanyuan quickly favored Zhafir machines for their efficiency, stability, and cleanliness.

2. A Win-Win of Greenness & Products

Driven by the „dual carbon“ goals and domestic environmental policies, the packaging industry is trending towards thinner and lighter products. As product weight decreases, the requirements for injection molding machine stability and injection speed increase.

The stability and injection speed of Zhafir electric machines enable Nanyuan to easily meet these challenges. This results in lighter products, significant reductions in production cycle time, increased yield, reduced resource waste, and compliance with environmental regulations, achieving a win-win for both product upgrades and environmental protection.

3. Intelligent Upgrade & New Production

Additionally, Nanyuan has adopted the „Go Factory Pro“ intelligent operation system from Haitian Smart Solutions, integrating intelligence into every production stage. Through Haitian Smart Solutions‘ intelligent scheduling and real-time monitoring functions, Nanyuan can more accurately track production progress and product quality. This system ensures stable pressure and temperature during normal operation and allows for timely detection and resolution of production issues through data analysis. As a result, product stability and yield are effectively improved, bringing significant benefits to the company and raising product quality to a new level.

Over the years, Nanyuan Plastics has become aleader in the plastic cap manufacturing field, drivenby its persistent pursuit of quality and forward-looking technological vision. lts advanced productionmodel and excellent product quality have garneredwidespread acclaim within the industry.

Looking ahead, Haitian and Zhafir will continue toprovide Nanyuan with cutting-edge technical sup.port.Together,we are committed to technological in.novation and industrial upgrading, exploring moreintelligent and sustainable production models, anddriving the plastic cap manufacturing industry to newheights.

Citylong Technology Development Co. Ltd. , established in 1990, (hereinafter referred to as „Citylong“) has always focused on the home furnishing sector. Today, Citylong is a leading domestic enterprise combining research, development, production and sales in the home furnishing industry. Citylong has two main production bases in Tianjin and Xuzhou, and a global sales network covering various regions.

With the increasing demand for a higher quality of life, there are significant opportunities for storage products in the market, and China is expected to become one of the largest markets for storage and furnishing products in the world. Recently, we had the pleasure of having a conversation with Mr. Pan from Citylong, discussing the development of the storage products industry and exploring the current trends and demands in the home living sector.

1. Producing with precision: Craftsmanship to perfection

It is not an easy task to create products that are recognized by consumers enabling companies to enter a market. For now over 30 years, Citylong has been committed to the housewares industry. Behind its rise as an industry leader is a commitment to strict quality control and continuous product development. Through independent innovation, Citylong has driven the comprehensive introduction of whole-home storage solutions and achieved a leading position in the industry.

Entering Citylong’s production facility, the entire factory is equipped with fast-cycling Haitian and electrical Zhafir machines. Since the 1990s, Citylong has been a true supporter of Haitian machines.

Citylong has always been exploring new machines and technologies, continuously improving injection molding equipment and pushing the limits of quality. Mr. Pan told us, „Every time a new Haitian machine is introduced, we want to be the first company in the civil goods industry to use and test it.“ At present, the total number of Haitian machines at all production sites is over 300, and it can be said that the continuous investment and development of Haitian machines are proof that Citylong is working tirelessly to improve product quality.

2. Cost reduction and efficiency improvement: achieving industrial advantages

In recent years, competition in the industry has intensified. Cost has become a major issue that many companies cannot escape. Mr. Pan explains, „In the past two years, we have almost exclusively purchased fast-cycling or electric machines. In particular, the high-speed machines can fully meet our energy-saving requirements. Although the initial investment for electric machines is higher, they do offer significant advantages in terms of total cost accounting. The initial investment can be amortized within two or three years.

In discussing other reasons for choosing Haitian, Mr. Pan mentioned that Haitian’s after-sales service, customer communication and support are customer-oriented, which is a significant advantage over other manufacturers. This is a key factor backing up Citylong’s decision to choose Haitian.

3. Fast response: seizing new online growth opportunities

Currently, e-commerce platforms have become one of the key sales channels for the home storage market. In addition to the opportunities presented by the online market, there is also the challenge of improving the flexibility of the company’s supply chain. „Nowadays, customers are very demanding. When they place an order, they expect delivery within three to five days. Last year, we had a unique special order, a multi-million dollar order that required fast delivery. The customer searched with all domestic industrial companies, but none could meet their expectations. Thanks to our advanced equipment, we were able to accept and execute this order,“ said Mr. Pan. Haitian’s fast delivery of high-speed machinery gave Citylong the hardware support and strong drive it needed to meet even the most difficult challenges.

Group Photo

On its journey to quality, Citylong spares no effort and strives for perfection at every step. The high standard of product quality, advanced production facilities and the advantage of a fast supply chain have contributed to Citylong’s remarkable success in the Household industry. Haitian will continue to accompany Citylong in its pursuit to shape homes for its consumers with beautiful memories of a cultivated life.

HMC chooses ZHAFIR from Beginning

HMC (NINGBO HENGSHUAI CO.,LTD.) is a leading manufacturer of automotive micro-motors and automotive components. HMC has established long-term strategic partnerships with many global automotive manufacturers including BMW, Mercedes-Benz, GM, Honda, and Hyundai. The vision is to be the trusted partner and leader in innovative solutions for automotive manufacturers worldwide. Commitment to quality and customer satisfaction are the catalysts to achieving this vision.

From a trial from the beginning, HMC and Zhafir kicked off the collaboration in 2010. As an initial customer of Zhafir, the bilateral relationship has gone through 12 years. In the workshop of HMC, the first generation of the VE Series is still running efficiently at full load. So far, this workhorse has been working for 12 years.

the workshop of HMC

With 12 years of experience, HMC has deepened its trust in ZHAFIR. But what encouraged HMC to be the first one to try the new technology that has been presented by Zhafir at that time?

Xu Erning，Vice President

Xu said,  „At that moment, we had compared many manufacturers of electric injection molding machines. In the end Zhafir gained our trust. Apart from that, as a local company in Ningbo, for us to have such excellent production in our hometown, why should we focus on other brands?“ Therefore, HMC purchased the machines from Zhafir’s first generation. With the stability, precision, and convenience in actual implementation, Zhafir has inspired HMC. „The bigger highlight is its energy consumption. The energy consumption from electric technology is low and it solves the problem of peak power consumption every summer, providing us more advantages.“

The biggest benchmark for any operation is time. Over the past 12 years, Zhafir’s high efficiency, which has not changed over time, has been the reason why HMC keeps purchasing, and fueling HMC to gain long-term value in the e-automobile industry, too.

The rapid development of the automotive industry requires more and more precision. According to Mr. Xu, most of the products are functional parts, which cannot be defective when assembled into cars. The challenges of consistency and stability must be fully given. Therefore, equipment and molds are the keys to processing.

With the specialization and the high qualification rate, HMC regards Zhafir as a system partner. „The characteristics of Zhafir equipment, accuracy and speed, are critical to our company’s parts and components. During the processing, we benefit from the advantages of Zhafir in terms of product size, efficiency and stability. With its help, HMC has achieved a nice qualification rate and ppm can reach double digits. Even when we deliver the products to the customer, it can reach a single digit. Meanwhile, energy consumption is reduced, and the product quality is stable, so Zhafir machines are our preferred equipment. „

Refining on production and technology, HMC has become a qualified supplier in the automotive industry and has won many honors such as „excellent supplier“ and „progressive supplier“ of OEMs. The road of cooperation between HMC and Zhafir has expanded and deepened.

In the future, Zhaifr will continue to provide the most competitive products and solutions for global customers and partners with quality and efficiency over time, explore more ways for quality and efficiency, bring new drive for industrial transformation, and shape opportunities.

Ein Kundenbesuch bei der Emperor Mouldings B.V. in Alphen aan den Rijn, Niederlande.

Die Brüder Maarten und Peter Keijzer, Köpfe der Emperor Mouldings B.V., verkörpern eine neue Generation von Spritzgießern: fokussiert, effizient und gelassen – mit einem neuen Verständnis der Work-Life-Balance. In der Zhafir Zeres Serie sehen sie beste Voraussetzungen, um Spritzgießprozesse maximal effizient zu gestalten und die Automatisierung der Produktion voranzutreiben.

Aufgewachsen im elterlichen Spritzgießbetrieb, war für Maarten Keijzer schon sehr früh klar, dass er mal eine Spritzgießerei betreiben will. Dass sein Vater den Betrieb dann verkaufte, erwies sich im Nachhinein als gute Entscheidung, da Maarten ganz zwangsläufig eine eigene Firma gründen und aufbauen musste. 2019 vollzog er diesen Schritt, zunächst allein, seit 2022 ist sein Bruder Peter komplett mit an Bord.

Beide hatten von Anfang an genaue Vorstellungen: „So lange wie möglich keine Angestellten, dafür die Produktion ans Maximum zu bringen, so weit, dass wir zu zweit noch alles bewältigen können.“ Hauptprodukte sind kleine Clips für die landwirtschaftliche Nutzung, Endabnehmer sind Treibhausbetreiber. Neben der Agrarindustrie beliefern sie noch den Commodity-Bereich und technische Teile. Unterm Strich konzentrieren sie sich ausschließlich auf kleine Schussgewichte in hohen Stückzahlen. Denn wichtig sind ihnen hocheffiziente Prozesse, „produktionsfreundliche“ Produkte und Automatisierung an den Stellen, wo es sich lohnt und der Work-Life-Balance dient. Maarten Keijzer: „Sicherlich erlebte ich viele Dinge im Betrieb meines Vaters, die ich anders machen wollte. Das Prinzip »Nur wer hart arbeitet, wird es zu etwas bringen« mag in der damaligen Zeit seine Berechtigung gehabt haben. Heute haben wir andere Möglichkeiten. Im Zeitalter der Digitalisierung und ihren Tools ist es leichter, effiziente und schlanke Prozesse zu gestalten.“ Die vor kurzem eingeführte automatisierte Folierung der Kartons sei dafür ein gutes Beispiel. „Dieser Robot spart uns viel wertvolle Zeit.“ Zurzeit denken sie über ein Automated Guided Vehicle nach, welches dann nachts die vollen Kartons aus den Magazinen nimmt und somit die Stückzahlen erhöht.

Leidenschaft für Technik: Maarten (li.) und Peter Keijzer mit einem Venus Modell aus Lego, dass sie eigens mit Robotik und Peripherie ergänzt haben

Über sinnvolles Wachstum und Skalierbarkeit

Seit ihrer Gründung 2019 ist die Emperor Mouldings B.V. stetig gewachsen, im Output, Turnover, im Set-up. „Ist die Nachfrage da, wäre es unsinnig, nicht zu wachsen“, sind sich die Keijzers einig. „Aber immer nur mit Maß und Ziel.“ Dennoch sei Wachstum nicht generell das große Ziel, vielmehr gehe es ihnen um die „sportliche Herausforderung“, maximal viele Produkte zu spritzen mit den vorhandenen Maschinen und ihrer 2-Mann-Power. „In unserer Fertigung haben acht Maschinen Platz. Das ist immer noch eine Größe, die wir zu zweit händeln können. Und sollte der Markt mehr erfordern, werden wir sehen, wie weit wir mit unserer Manpower gehen können.“

Wachstum in diesem, ihrem Sinne setze voraus, dass Prozesse maximal effizient optimiert sind. Dass Zykluszeiten maximal reduziert sind und der 24/6-Nonstop-Betrieb maximal reibungslos verläuft, bei einer klar fokussierten Produktgruppe: einfache Kleinteile in großen Stückzahlen.

Dementsprechend haben sie ihren Maschinenpark ausgerichtet und punktgenau ergänzt. Das Herz der Produktion bilden aktuell fünf elektrische Zeres Maschinen mit viermal 900 und einmal 1.200 kN Schließkraft (eine weitere ist bestellt). Alle laufen mit integrierter Steuerung (Success-Serie 7 und 11) von Sepro Robotics. Die Werkzeuge sind mit externen Hotrunner-Systemen von PSG ausgestattet, eine eigens programmierte Error-Stopp-Funktion greift bei zu hohen Temperaturen in der Dosiereinheit. Auch das garantiert ihnen bei Emperor Mouldings eine nahezu Null-Fehler-Produktion. O-Ton Maarten Keijzer: „Wir hatten 2022 bislang gerade mal 1 Karton Ausschuss.“

„The electric Zeres fits very well with our philosophy: technology to the point for production to the point. The price-performance ratio is also unbeatable in our eyes. Our first 90-tonne Zeres has already gone through more than 6 million cycles without a significant malfunction.“ Maarten Keijzer, Emperor Mouldings B.V.

Mit Performance gegen steigende Energiekosten

Während das junge Unternehmen noch relativ gut und entspannt durch die Pandemie gekommen ist, schlägt die Energiekrise umso gravierender in ihrem Kernmarkt der niederländischen Agrarindustrie zu Buche. Steigende Energiepreise werden vermutlich viele Treibhausbesitzer in die Knie zwingen, spätestens im kommenden Winter. „Unser Lager ist voll und der Markt erst einmal gesättigt. Das heißt, von unseren Maschinen laufen aktuell nur zwei von fünf. Grund dafür ist, dass die Agrarindustrie extrem unter den steigenden Energiepreisen leidet und viele Endkunden bereits angekündigt haben, dass sie ihre Gewächshäuser über den Winter zusperren.“ Die beiden Brüder nehmen die Situation dennoch gelassen: „Eine Krise ist auch immer eine Chance. Bislang hatten wir Vollauslastung, jetzt nutzen wir die ruhige Phase für Neukundenakquise, liegengebliebene interne Projekte oder freuen uns über mehr Familienzeit.“

Natürlich machen sich die steigenden Energiekosten auch im eigenen Spritzgießbetrieb bemerkbar, doch durch die stringente Entscheidung für elektrische Maschinen und dem geringen Schussgewicht der kleinen Teile hält sich ihr Energieverbrauch in Grenzen. Ohnehin optimieren sie ihre Spritzgießprozesse auf maximale Energieeinsparung, um ihren CO₂-Fussabdruck so klein wie möglich zu gestalten.

Vom mutmaßlich größten Clip-Produzenten in Europa

Abgesehen davon arbeiten sie immer wieder weiter an der kontinuierlichen Automatisierung der Produktion, Stichwort: Effizienzsteigerung. „Die elektrischen Maschinen sind uns eine enorme Hilfe, in dieser hohen Effizienz zu produzieren. Unser Vater hatte hydraulische Maschinen, die musste er noch mit einem gewissen Vorlauf hochfahren und warten bis die Öltemperatur passt, einige Zyklen Ausschuss aussortieren und so weiter. Unsere Zeres-Familie schalten wir Montagmorgen ein und erst Samstagnacht wieder aus. Maschinen und die Success-Reihe von Sepro passen ideal zusammen. Ab dem ersten Shot wird fehlerfrei produziert“, erläutert Maarten Keijzer.

Ein weiterer, wichtiger Baustein für höhere Effizienz sind seiner Meinung nach Material-optimierte Prozesse, darin sammelte er wertvolle Erfahrung in seinem vorherigen Job bei einem Materiallieferanten. „Unsere Einspritzeinheiten sind alle mit einer Verschlussdüse ausgestattet, sodass wir während der energieintensiven Plastifizierung die Parallelfunktionen maximal ausreizen können. Jede eingesparte Sekunde schlägt sich unmittelbar auf die Energiekosten nieder.“

Neben allem Engagement hinsichtlich Energieeinsparung und -effizienz arbeiten sie ebenso konsequent an ihrer produktionsseitigen Nachhaltigkeit. Von anfangs 100 % neuem Rohstoff zu Startup-Zeiten sind sie nunmehr bei nahezu 100 % recyceltem und kompostierbarem Material angelangt.

Auf die Frage nach konkreten Visionen oder Träumen für die nähere Zukunft, fällt die Antwort denn auch eher bodenständig aus: „Zwei Tage nicht in die Firma, trotzdem läuft alles weiter“ – das sei schon mal eine gute Vision. Aber natürlich sind sie sich den anstehenden Herausforderungen durchaus bewusst und wollen sich dem auch stellen. Und wer weiß, „vielleicht werden wir ja auch die kleinste Smart Factory in Europa.“

Infokasten

Produktionsprofil der Emperor Mouldings:

• Alle Zeres Maschinen laufen problemlos im 24/6-Modus;
• Alle Maschinen sind mit Automation ausgestattet;
• Tagsüber werden die Maschinen gewartet und ggf. Prozesse optimiert, nachts produzieren sie mannlos;
• Gefertigt werden ausschließlich kleine Teile mit hoher Stückzahl;
• Hauptprodukte sind Clips für Tomatensetzlinge im Treibhaus.

Hardcoat Technologies setzt „Technologie auf den Punkt“ erfolgreich für anspruchsvolle Aufgaben im Bereich der Fahrzeugbeleuchtung ein.

CEO und Präsident Nick Steffens ge- gründet und ist ein Tier-2-Zulieferer von Beleuchtungskomponenten für die Automo- bilindustrie mit Sitz in Knoxville, Tennessee, USA. Das Unternehmen hat sich auf den an- spruchsvollen Prozess des Spritzgießens von Polycarbonat-Linsen für Scheinwerfer, Fern- und Nebelscheinwerfer spezialisiert, die für Witterungsbeständigkeit und Kratzfestigkeit thermisch hartbeschichtet werden. Zu den Produkten von Hardcoat Tech gehören auch Light Pipes und Carrier für die Automobilindus- trie. Zu den Kunden im Automobil-, ATV- und Industriemarkt gehören SL Tennessee, Truck- Lite, Rebo Lighting and Electronics und Hicks Plastics/Myotech.

Die Produkte des Verarbeiters finden sich in Fahr- zeugen wie dem GMC Sierra Truck, dem Ram Truck, dem Buick Enclave SUV, der Chevrolet Malibu Li- mousine und dem Ford F-150 Truck. In seiner Grün- dungsphase wuchs das Unternehmen von 2017 bis 2019 um 300 Prozent und von 2019 bis 2022 um weitere 200 Prozent. Das Wachstum des Unterneh- mens führte zu einem 2.183 Quadratmeter großen Anbau, der 2022 neben der ursprünglichen Anlage eröffnet wurde. Bis 2022 hat Hardcoat Technologies 10 Spritzgießmaschinen von Absolute Haitian, dem exklusiven Vertriebspartner für 千赢国际官网首页入口网址是多少 in den USA und Kanada, erworben. Der Maschinen- park besteht aus servo-hydraulischen Mars-Serien – die „Arbeitspferde“ des Unternehmens – sowie eine servo-hydraulische Zwei-Platten-Maschine Ju- piter und zwei elektrische Zeres Maschinen. „Wir spezifizieren unsere Maschinen immer mit kleineren Einspritzeinheiten, um den besonderen Eigenschaf- ten unserer Werkzeuge Rechnung zu tragen und die Verweilzeit des Materials im Zylinder zu verkürzen”, so Steffens.

„Automobilscheinwerfer müssen eine hohe Schlag- festigkeit, Witterungsbeständigkeit und Kratzfes- tigkeit aufweisen. Viele prophezeiten uns, es wäre nahezu unmöglich hochwertige Polycarbonat-Gläser auf „Standardmaschinen“ herzustellen. Wir arbei- ten seit 25 Jahren mit dem Werkstoff Polycarbonat”, sagt Steffens. “Mit robusten Prozessen, zuverlässi- gen Spritzgussmaschinen und einem konsequen- ten Wartungsprogramm schaffen erreichen wir eine Ausschussraten von weniger als 2 %.”

Das Unternehmen verarbeitet auch Acryl- und PC- Material auf einer Zhafir Zeres mit 4500 kN Schließ- kraft und, ausgestattet mit einer Spezial-Schnecke zur Herstellung von Lichtleitern für LED-Beleuchtung in High-End-Fahrzeugen. „Das Preisniveau der Ma- schinen von Zhafir und Haitian macht Haitian Inter- national als Lieferant sehr attraktiv”, so Steffens. „Wir sind in der Lage, unseren Kunden die neueste Tech- nologie für thermisch aushärtende Silikon-Hardco- ats anzubieten und gleichzeitig unsere Preise für sie wettbewerbsfähig zu halten.”

Hardcoat Technologies stellt ihr Hardcoating-Equip- ment und -Werkzeuge selbst her. Sie investierten auch in einen 1500-Laser für die Fertigung und 3D- Drucker für die Herstellung von Prototypen, womit sie anstelle der üblichen 2 bis 6 Wochen Prototypen innerhalb von Stunden fertigstellen können.

Durch den Standort Knoxville ist Hardcoat Technolo- gies in der Lage, mit Automobilzulieferern im Süden der USA zusammenzuarbeiten. „Mit Tier-1-Zulie- ferern von GM und Nissan in Tennessee, BMW in South Carolina, Mercedes und KIA/Hyundai in Geor- gia und Alabama sind wir in einer guten Position, um unser Wachstum fortzusetzen”, so Steffens.

Die Automobilindustrie ist ein schwer zu er- schließender Markt, aber Steffens verfügte über Beziehungen, die er in mehr als 17 Jahren als Ver- antwortlicher für die kommerzielle Entwicklung aufgebaut hatte, bevor er Hardcoat Technologies gründete. „Unser Ziel ist es, Teile schnell herzustel- len und unseren Kunden einen Mehrwert zu bieten. Wir bringen Erfahrung und technisches Know-how mit. 千赢国际官网首页入口网址是多少 bringt das Know-How über die Herstellung von zuverlässigen Spritzgießmaschi- nen mit und das Team von Absolute Haitian liefert den von uns geforderten Vertrieb und Service mit einer vorbildlichen Ersatzteilverfügbarkeit. Dies war der Weg, der unser Unternehmen zum Erfolg ge- führt hat”, so Steffens abschließend.

Zahlen & Fakten:

Gegründet: 2014
ISO 9001-zertifiziert
Reinraum-Beschichtungsumgebung für das selbst entwickelte Hardcoat-Verfahren
10+2 injection molding machines:
ZE 3600/1400, ZE 4500/1400, JU III 4500/1730, MA II 3200/1700, MA II 5300/4500, MA II 6000/4500, MA III 3800/1700, MA III 3800/1700, MA III 6000/2250,  MA III 6000/2250

Cultivating opportunities in crisis to find a way out

In the past, China’s traditional manufacturing industry stood out in the international competition by virtue of its low cost advantage. However, with the disappearance of the demographic dividend, the high cost of raw materials, and the constant international trade friction, manufacturing companies are in a difficult situation. But how to find a way to break the situation?

Faced with this problem, Linyi Huafeng Sealing Technology Co., Ltd. (hereinafter referred to as “Huafeng”) dares to transform and continues to expand the new direction of the industry, and cooperates with Haitian to break through the low-end manufacturing chain and extend towards both ends of the “smiling curve”.

Dare to transform and develop with “a smile”

At the two ends of the rising “smiling curve” of traditional manufacturing industry, the upstream is technology R & D, the downstream is brand marketing and service, and the sinking middle zone is the assembly and manufacturing with the lowest added value. The original Huafeng was in this sinking zone.

The development of Huafeng has experienced three stages. In the first stage, namely, the production of solar water heater accessories, Huafeng had its first cooperation with Haitian with its high standard requirements for quality. In the second stage, namely, the production of electronic supporting products, with the transformation of the industry, Huafeng’s requirements for quality were upgraded again, and the stability and precision of the equipment were constantly highlighted. In this case, Huafeng began to introduce Zhafir electric injection molding machine one after another.

Shi Zhihua, Chairman of Huafeng

Shi Zhihua, Chairman of Huafeng, told us that Zhafir electric injection molding machine have the advantages of energy saving, high efficiency and precision. Main benefit is precision, which reduces the rate of defective products, and increases our yield rate from 95% to about 99%. Especially for thin-walled products and products with high dimensional accuracy requirements, the advantages are immediate. In terms of energy saving, Zhafir has saved 30% to 40% of electricity costs. In addition, Zhafir’s stable process shortens commissioning, and reduces the pressure of factory management, greatly improving the efficiency of Huafeng, and bringing higher benefits to Huafeng and its customers. The added value of Linyi’s overall manufacturing products is relatively low, but Huafeng does not only insist on using the best equipment, but also spares no expense in equipment investment, and makes every effort to forge ahead to the upper end of the industry. So far, Huafeng has officially entered the high-efficiency and precise manufacturing stage, becoming the “Bellwether” of the local traditional manufacturing industry.

The advantage of “Bellwether” did not make Huafeng stay in this comfort zone. With the arrival of the industrial 4.0 era, Huafeng once again thought calmly, reviewed its own shortcomings, and found a way out. In 2015, Huafeng increased investments in upgrading injection molding equipment, opened the digital intelligent transformation of the new plant, and prepared to build a supporting mold workshop, extending Huafeng from the bottom of the “smiling curve” to the design and manufacturing of molds and allowing it to deeply participate in the product manufacturing process, and complete the integration of the industrial chain. Relying on many years of design and manufacturing experience in the field of rubber and plastic seals, Huafeng has unique advantages in mold development and product production. With this core competitiveness, Huafeng has formed close cooperation with international top brands in the commodity industry at the design and manufacturing ends of the industrial chain.

Chairman Shi Zhihua and General Manager Zhang Linhong of Linyi Haitian discuss technology

It is reported that the giant firm is famous for its strict requirements on product quality. Shi said: “customers have very strict requirements on product quality. In the whole process, it is necessary to control the materials and components contact in every process. The screw and barrel of the injection molding machine has to be well surface-treated with no black spots or harmful substances left. During this period, Haitian provided Huafeng with a lot of technical support, and pre-sales and after-sales support. Through two-way cooperation with Haitian, Huafeng further narrowed the technical gap between it and international brands.”

Sports cup cover (multi-component process)

In addition, Huafeng is constantly looking for new opportunities in the industry. In the fields of LSR（Liquid Silicone Rubber）, multi-color and multi-component injection molding, Huafeng increases its investment in multi-component equipment. Its sports water cups and other products have begun to be manufactured by multi-component injection molding process. “Two-shot molding has brought visual impact to the consumer. Now more and more industries are developing in the field of multi-component injection molding. Zhafir multi-component injection molding solutions can save us a lot of time, reduce assembly costs, and fully meet our production needs.”

Sports cup cover (multi-component process)

Never quit until the goal is reached

Transformation is difficult, but initially seeking breakthroughs can lead the industry. The story of transformation and upgrading is still ongoing at Huafeng. In the future, Haitian will help more manufacturing firms to extend to both ends of the “smiling curve” with an open, cooperative and win-win attitude to realize transformation and upgrading.